Welding electrode production line
Welding electrodes production line has the most advanced automatic control system, specialized in production of E6013, E7018 and other models of welding electrodes.
Tip Roller
Tip roller is used for rolling the head of steel wire into tapering shape (sharp) to be more easily to thread the wire into drawing dies for drawing wire.
| Model |
TOPS-SZJ-6.5 |
| Max. diameter of drawing |
6.5mm |
| Min. finished diameter |
2.0mm |
| Motor power |
2.2kw |
| Overall size |
520x480x1200mm |
Butt Welding Machine
Butt welding machine is used for welding low carbon steel wire 2.0mm-6.5mm by butt welding method, in order to continuous drawing and cutting .
| Model |
TOPS-SDH-6.5 |
| Butt welding diameter |
2.0mm - 6.5mm |
| Capacity |
7KVA |
| Adjustable step number |
8 |
| Overall size |
550x450x1200mm |
Wire Drawing Machine
Wire drawing machine is used for drawing of steel, aluminum, copper and other metal wire . The metal wire rod can be drawn by single draw of the unites depends on its sizes. From wire rod inlet to finished wire outlet, all wire drawing process was completed at one time . Along with the wire drawing, the winding drum increasing speed accordingly.
| Model |
TOPS-SHL-560A |
| Capstan diameter |
560mm |
| Number of drum |
7 drums continuously drawing |
| Inlet wire diameter |
6.5mm |
| Outlet wire diameter |
2.5mm |
| Motor power |
18.5kw x 7
frequency inverter control |
Wire Cutting Machine
Wire cutting machine is the special equipment for welding electrode production line. It's used for straightening and cutting the welding rod core wire.
We also have high speed wire cutting machine.
| Model |
TOPS-SHQ-500A |
| Range of wire cutting length |
200-500mm |
| Cutting wire diameter |
2.0-5.8mm |
| Cutting speed |
200 pcs/min. |
| Motor power |
5.2 kw |
Super High Speed Wire Cutting Machine
This machine is responsible for transporting the core yarn, straightening the yarn
core wire and fixed length cutting of core wire in the process. The task of breaking and obtaining a standard cutting edge, transport the welding core cut by the wire cutter to the blanking hopper, transports the welding cores cut into fixed lengths to the blanking machine through the bar picker, after sorting, and then falling into the socket core bucket.
| Range of wire cutting length |
350-450mm |
| Wire diameter |
2.5-5.8mm |
| Maximum wire feeding speed |
350m/min |
Powder Mixer
Power mixer is the especial machine for welding electrode production, which is used to dry mixing and wet mixing. It adopt double-S axles to forward and reverse mixing, which mix welding powder more uniform. The machine with big torque, especially suitable for mixing common and special welding electrodes power .
| Model |
TOPS-SHB-300A |
TOPS-SHB-500A |
| Mixing capacity |
300 L |
500L |
| Mixing rotate speed |
N1=30.6r.p.m
N1=16r.p.m |
N1=28.7r.p.m
N1=15r.p.m |
| Motor power |
16.5 kw |
20KW |
Wire Feeding Machine
Wire feeding machine is the special machine for welding electrode production line. It is used for feeding the core wire continously into 45° angle dies of powder coating machine, to satisfy continous powder coating .
| Model |
TOPS-SHS-160A |
| Diameter of wire feed wheel |
160mm |
| Range of feeding wire diameter |
2.0-5.8mm |
| Range of feeding wire length |
300- 400mm |
| Wire feeding speed |
135-380 m/min. |
Screw Powder Coating Machine For E6013
Screw powder coating machine is the special equipment for welding electrode production line . It is adopt of screw power coating craft , to make continously powder coating on the surface of core wire.
| Model No. |
TOPS-SLT-100A |
| Powder cylinder diameter |
100mm |
| Reamer rotate speed |
32-60 r.p.m |
| Working height |
990mm |
| Motor power |
22kw |
Hydraulic Coating Machine For E7018
Hydraulic coating machine is the special equipment for welding electrode production line. It is used for production of common acidity, alkaline welding electrode and high performance welding electrode . The coating dies head is 45°, to make continously powder coating on the surface of core wire.
| Model |
TOPS-HCM-125 |
| Max pressing and coating pressure |
125T |
| Max powder pressure |
81Mpa |
| Max hydraulic pressure |
21Mpa |
| Input powder quantity |
0-8.5L/Min |
| Die head form |
45° |
Head-tail Grinder Machine
Head-tail grinder machine is the special equipment for welding electrode production line. It grinding arc head and clamping end tail of electrodes.
| Model |
TOPS-SHM-450A |
| Range of wire diameter |
2.0-5.0mm |
| Range of wire length |
300-450mm |
| Speed |
9.8-14.7m/min. |
| Motor power |
4.24kw |
Electrode Eccentric Measuring Instrument
This instrument is used for measuring eccentricity of iron and steel electrodes in electrode workshop or laboratory.
| Model |
TOPS-SPX-C |
| Measuring type |
Magnetism |
| Measuring diameter range |
2.0-5.8mm |
| Working temperature |
10 ºC- 40 ºC |
| Measuring range |
30-0-30 |
Auxiliary Line Machine
Auxiliary line is used for feeding electrodes from head-tail grinder machine to drying furnace and also
feeding the electrodes out of drying furnace. It has 3 parts.
| Model |
TOPS-SHG-F |
| Motor power |
2.2kw |
| Overall size |
7500x650x640mm |
| Weight |
450 kgs |
Automatic Chain Layer Drying Furnace
The drying machine is the special equipment for welding electrodes production line. The drying mode is
optional , which can via Electric or Natural gas, etc.
| Model |
TOPS-SHG-5 |
| Range of wire diameter |
2.0-5.0mm |
| Mode of conveying |
by chain, 7 layers, frequency inverter control |
| Conveying speed |
4-5.5 m/min. |
| Effective drying distance |
20 m |
Box Type Hot Air Circulation Drying Furnace
The furnace mainly designed for drying special welding electrode, and can be used also for the preheating and drying of other materials or heating treatment of metals under 450ºC.
| Model |
TOPS-BCD-2 |
| Volume |
4m³ |
| Working volume |
3.9 m³ |
| Highest working temperature |
450ºC |
| Motor power |
60kw |
Shrink Packing Machine
Shrink packing machine is used for shrinking film to cover box and heating tightly covered. The shrink
package surface perfectly, sealing, moisture resistance, pollution prevention.
| Model |
TOPS-SFS-2A |
| Conveying speed |
0-10 m/sec. |
| Tunnel temperature |
0-230ºC |
| Loading of convey |
15kgs |
Reclaiming Machine
Reclaiming machine is the special equipment for welding electrode production line. It is used for remove wet welding powder on electrodes, then the core wire and the powder can be recycled.
| Model |
TOPS-SQP-450 |
| Max.length of electrode |
450mm |
| Electrodes wire diameter |
2.0-5.0mm |
| Processing capacity |
15-20 kgs/time |
| Powder reclamation box |
0.03 m3 |
Straightening Machine
Straightening machine is used to straightening the unqualified electrodes . After drying electrodes, maybe some electrodes surface scratched or damaged, which can use straightening machine to remove most of dry welding powder, then use reclaiming machine to remove rest welding powder, then the core wire and the powder can be recycled.
| Model |
TOPS-SHX-216 |
| Straightening length |
200-500mm |
| Straightening range of wire diameter |
2.0-5.8mm |
Shijiazhuang Tops Hardware Manufacturing Co.,Ltd. is a professional manufacturer engaged in production, sale and service of nails making machine, coil nails making machine, wire drawing machine, galvanized wire production line, annealing furnace, wire mesh machinery, welding wire, welding electrodes, coil nails, galvanized wire and related products. We have rich production experience, strong technical power, advanced production equipment and perfect after-sales service system.
We are located in Shijiazhuang city with convenient transportation access. In order to improve the level of management, satisfy the demand of our customers, we have obtained ISO9001 quality certificates. "Good reputation, Efficient management and Excellent service" make us take up an advantageous position in the world markets. Our products have been exported to Europe, South America,
North America, Middle East, Africa and other parts in the world.We have an excellent sales team, we would like to establish good relationship with you at any time.
We believe that quality leads to development.We take the service principle of " Always Being Honest while the service standards of customers". We make sure that you will be satisfied with our competitive price, primary quality and promote delivery. We would like to seek development together with all customers.
We also can supply the service of foreign trade agent and business information consulation to the domestic and overseas customers.Welcome all old and new friends visit us, let us create brighter future together !
Our customers are all over the world
Our factory
Certificate
Q: Do you accept small order and what's your MOQ?
A: Yes,We accept small order and trial order,MOQ is 1set
Q: What is your payment terms?
A: T/T, L/C, Western Union, Cash etc.
Q: Can you ship to my country?
A: Yes, no problem .We will book a fast ship for you. Please let me know your destination port and I will check sea freight for
you.
Q: How long is your delivery time ?
A: The finish time is about 10-40 days according to different products and machines.
Q: I want more machines, how can I get latest catalogue for reference ?
A: You can contact us by Trade Manager, Whatsapp, Wechat or by email , We will give you our latest catalogue according to your information.
Q: How can you guarantee the quality and the warrenty ?
A: The products quality control by incoming material inspection, 100% in-production check and random check after packaging.
The machines warrenty is one year for main frame. The spareparts and technical solution provided timely for machine failure.
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